About Us
Well-experienced engineering team and manufacture capability in: Injection molding, silicone, rubber molding, Metals, Die Casting, CNC machining , Stamping , served for customers in Cloud, Network Computing, CE, Medical and Industrial applications for decades.
Global Footprint plus 20+ Years History
ZKL company was founded in Guangdong province in China of year 2004. Nowadays, ZKL Group has multiple manufacture site including China, Vietnam, Taiwan, Mexico and Thailand.
ZKL Lab and NPI Engineering @ Silicon Valley
To provide the timely support to key clients and startup company of silicon valley, ZKL US Lab and engineering center has been established in Santa Clara, California in YR2023,
Quick turn Prototype (mechanical components, packaging prototype etc.)
DFM and Technical Support
Material Validation QA lab
Quick turn Prototype (mechanical components, packaging prototype etc.)
DFM and Technical Support
Material Validation QA lab
ME + Thermal Total Solutions Provider
From concept design to mass production, ZKL is a total solution provider for Mechanical components and Thermal management.
Well-experienced engineering team and manufacture capability in: Injection molding, silicone, rubber molding, Metals, Die Casting, CNC machining , Stamping , served for customers in Cloud, Network Computing, CE, Medical and Industrial applications for decades.
Well-experienced engineering team and manufacture capability in: Injection molding, silicone, rubber molding, Metals, Die Casting, CNC machining , Stamping , served for customers in Cloud, Network Computing, CE, Medical and Industrial applications for decades.
Global Footprint
- Headquarter.jpgHeadquarter (60,000 m ²)
Dongguan, China - Mexico.jpgMexico (4,300 m ²)
• Mechanical, Thermal Module
• packaging - Silicon Valley.jpgSilicon Valley(1,200 m ²)
• Prototyping
• R&D
• Rel Lab
• NPI assembly line
• JIT Hub - Taiwan1.jpgTaiwan x2 sites (5,000 m ²)
• Sub-assembly Line
• Sales Office
• JIT Hub - Taiwan2.jpgTaiwan x2 sites (5,000 m ²)
• Sub-assembly Line
• Sales Office
• JIT Hub - Thailand (7,200 m ²)Thailand (7,200 m ²)
• Silicon molding - Vietnam.jpgVietnam (20,000 m ²)
• Full Function Manufacture Site, Plastics, Rubber, Thermals and Packaging etc.
• R&D
- Global Capability
- Product Line
- Revenue&Product Category
- Organization Chart
Business Partners
R&D Capability
• R&D Center
With mold flow software, thermal simulation software application, over 80 members for R&D and engineers for programs development and innovation.
Collaborate with well-known domestic universities to develop and establish research stations.
• Tooling Capability
Services: Design, create and modify 3D-drawings, mold flow analysis, single & double injection tooling, solid & liquid, rubber tooling.
Tooling Capacity: 50 sets per month
Top tier precision tooling fabrication Machines: Several sets of Makino CNC (30,000 RPM), and Sodick Mirror EDM in house.
Shortest Tooling L/T, eg: Prototype tooling for Rubber part one cavity design, L/T < 5 days FOT.
• 100+ Patents
Over 100 Patents about ME, Plastic and Packaging.
- Thermal Solution
- Mechanical Solution
- Packaging Solution
Design the concept, bring the concept to life
From Design to Validation, only 7 days!
Innovative Design Team
——————————————————————
• Initial design: 2-3 days
• Co-development: Senior engineers with extensive experience
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Rapid Proofing Engineering Team
——————————————————————
• Fast proofing time: 1-2 days
• Step by Step Production plan: Mitigate the risk of package and production
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Professional Validation Team
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• ISTA-certified labs: Well-trained staff & Qualified equipment
• High-efficiency test: In house equipment help to minimized test timeline
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Earth Caring is Our Responsibility
By optimizing the new generation package,
we help our customer save 33% cost with paper-based package solutions!
Not only save the cost, but you also save the earth!
Quality Assurance
Certifications
ISO9001, ISO14001, Factory UL, Product UL, National High Tech Enterprise, Disney, 13485, TS16949,G7,GMI,FSC,SOY INK.
Uality policy: Full participation, the pursuit of excellence, continuous improvement, customer satisfaction.
Environmental policy: Protect the environment, prevent pollution, save energy, continuous improvement.
ISTA accredited laboratory
Using advanced manufacturing equipment, full-service laboratory, advanced quality and training systems with the world class standards of quality controls.
Core Competence
01. One-Stop Manufacture
From design to mass production, from ME to packaging, full-service solutions.
02. Silicon Valley Local Technical Force
Lab in USA: Quick turn Prototype/DFM and Technical Support/Material Validation Lab
03. Global Manufacture and JIT Hub
Flexible supply chain with global factories and JIT Hub. (China/Taiwan/USA/Mexico/Vietnam)
Packaging Capability
01
——
Design
3D Design
Structure design
Graphic Artist Designer
R&D support
Environmental /Anti-Counterfeiting
02
——
Prototyping
Digital printing
Auto Structure Cutting
Auto Laser Cutting
3D Printing
03
——
Mass Production
Offset Printing
Label, Die Cutting, Nameplate, LOGO
Silk Screen Printing
Carton
Thermoform
Precision Injection Molding
04
——
Lab testing
Rosh Test
High And Low Temperature
Burst Test
Compression Test
Vibration Test
RCA Test
Ageing Test
Edge Pressure
Drop Test
Cubic Element
- In-House Production Facility
- In-House Laboratory
- Product Line for Packaging
- Six-Color-Rotary-Printing.jpg
- Automatic Plastic Suction.JPG
- Automatic-Box-Gluing.JPG
- Automatic-Cutting-Machine.JPG
- Auto-Printing.jpg
- Gift Box Workshop.JPG
- Heidelberg-6+LX-Printing.JPG
- Label Workshop.jpg
- Breaking Tester.JPG
- High And Low Temperature Tester.JPG
- 2.5D Measurement.jpg
- Drop Testing Machine.JPG
- Tension Tester.JPG
- RoHS Testing Machine.JPG
- Carton Compression Tester.JPG
- Simulated transportation testing.JPG
- ZHF_5803.jpg
- Paper Bags & Manuals.jpg
- Dry-Pressed Paper Pulp Tray.jpg
- Labels & Badge.jpg
- Blisters.jpg
- Carton.jpg
- Rigid Boxes.jpg
- Silk Screen & Die Cut.jpg
- Wet-Pressed Paper Pulp Tray.jpg
TEL: (769) 8366 8680
FAX: (769) 8366 8681
E-mail: customer.service@zklgroup.com
Address: 6 yuyuan 4th Road, Huangjiang Town,
Dongguan, Guangdong, China.
USA R&D CENTER
ZKL USA CORPORATION
Address: 415 Nelo Street, Santa Clara, CA USA 95054.
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